There are various reasons to clean a moulding machine. If you have a look at those reasons, you will notice at least three such reasons. The crucial reasons are solving the quality issue, removing contamination and planning production.
Reasons to use purging compounds
If we do not purge the plastic moulding machine, it will not be possible to manufacture quality products. Therefore, using the purging compound for plastic will help remove the remaining parts of future production so that the recent production can have the best quality.
Contaminations can happen for various reasons; the two significant aspects are carbonization and unmelting. The types of contamination can be many. It can be black specks in the extruder and barrel dead zones, lines, residual colour in dead zones, carbonized materials in the head of dies, or gels. Using the best quality purging compound will help remove any of the contaminants we discussed.
Using such cleaning material will make it possible to plan the production process effectively. In addition, you will not lose time cleaning the screws so the downtime will be less. So, the use of such cleaning material will help you to save time and cost at the same time.
When to use purging compound
You may have been confused as to when to purge the moulding machines. It is wise to clean between two batches of productions. Doing such, you can have an effective cleaning, and the future production will not affect the future production.
If you are shutting your production for some time due to holidays or unavoidable reasons, it is wise to use purging material for injection moulding before starting the machinery again.
It is not that you can use any purging compound to clean your machines. However, keeping this in mind, reputed manufacturers and distributors offer purging compounds free sample. You can use those to determine which compound would be ideal for cleaning your machinery. Then, as you have a better idea, you can order in bulk to use.
Why is it ideal to use purging compounds to use clean moulding machines
You may be thinking, why use purging compounds when it is possible to clean using other materials? Let us see the effectiveness of different cleaning materials and that achievable using purging compounds.
If you use liquid to clean, the efficiency will be 60% and productivity 30%. If you are manually cleaning, the efficiency will be 80% and productivity 30%. On the other hand, if you use virgin resin as the cleaning medium, the productivity will be 60% and efficiency 60%. Chemical cleaning will make it possible to have 100% efficiency and productivity of 60%. If you are mechanically cleaning, the efficiency will be 60% and productivity 100%. So, we can see that none of the cleaning mediums makes it possible to have 100% efficiency and productivity. However, if we use purging compounds of reputed make, it is possible to have such.
You can depend on UNICLEANPLUS to have the best purging compound for plastic. Call them at +91 9021232809 to have a free sample of their products.
Source from: https://unicleanplus.wordpress.com/
Suggested Read:
